Cummins · Cummins N6 Commercial Gas

Cummins C500 N6

500 kW standby · Natural Gas · Liquid-cooled

500 kW natural gas standby generator with GTA 28E V12 engine. 500 kW / 625 kVA standby, PowerCommand 3.3 controls, 6994 CFH full-load, open set dimensions 166 x 82 x 98 in. UL 2200, EPA certified.

Cummins Cummins C500 N6 generator — specifications and details
Standby power
500 kW
Voltage options
120/208V, 127/220V, 139/240V, 220/380V, 240/416V, 254/440V, 277/480V, 347/600V
Frequency / Phase
60 Hz · 3-phase
Engine
Cummins GTA 28E · 28L

Overview#

The Cummins C500 N6 is a 500 kW (625 kVA) standby natural gas generator set built on the GTA 28E -- a 28-liter, V12, spark-ignited engine producing 770 bhp (574 kWm). This is the highest-output model in the standard Cummins N6 gas standby series below the C750 and C1000 class, and the only model in the line that uses a V12 engine architecture. The 1,709 cubic inch displacement gives the GTA 28E a highly conservative power density for this output class, which directly translates to long service life and a 30,000-hour major overhaul interval.

The C500 N6 operates at 1800 rpm with an overspeed trip at 2200 rpm -- a higher overspeed limit than the 2100 rpm used on the inline-6 GTA 855E powering the C300. The 24-volt starting system requires a minimum of 1800 CCA cranking current, reflecting the larger engine displacement. The engine also incorporates regenerative power capability of 75 kW. The alternator is an HCI504D (ADS #306, HC5 frame) brushless, 4-pole revolving field design with PMG excitation and Class H insulation. The control system is PowerCommand 3.3 MLD, providing isochronous governing, digital voltage regulation, AmpSentry protection, PCCNet communications, and NFPA 110 Level 1 compliance capability. A circuit breaker (Li frame, 800A 100% RIGHT, rated 600/525V) is included as standard.

The C500 N6 is EPA-certified for both stationary emergency (40 CFR 60) and stationary non-emergency applications. A Sound Level 2 enclosure option is available (dimensions 305 x 90 x 126 in with enclosure). Open set wet weight is 7,620 lbs (3,456 kg).

Technical Specifications#

ParameterValue
Standby Rating500 kW (625 kVA)
Frequency60 Hz
Power Factor0.8
Engine ModelGTA 28E
Displacement1,709 in³ (28 L)
ConfigurationV12
Bore x Stroke5.6 in x 6.0 in (141 mm x 152 mm)
Compression Ratio8.5:1
Gross Engine Output770 bhp (574 kWm)
BMEP198 psi (1,365 kPa)
Regenerative Power75 kW
Rated Speed1800 rpm
Overspeed Limit2200 rpm
Lube Oil Capacity72 qt (68 L)
Starting System24V, negative ground
Minimum Cranking Current1400 CCA
Battery Charging Alternator43 amps
Alternator ModelHCI504D (ADS #306, HC5 frame)
Alternator ExcitationPMG
Alternator InsulationClass H
ControlPowerCommand 3.3 MLD
Circuit BreakerLi frame, 800A 100% RIGHT, 600/525V
Dimensions (L x W x H) -- Open Set166 x 82 x 98 in (422 x 208 x 249 cm)
Dimensions (L x W x H) -- SL2 Enclosure305 x 90 x 126 in
Wet Weight -- Open Set7,620 lbs (3,456 kg)

Natural gas fuel consumption (CFH) -- Standby rating:

LoadCFH
25%2,452
50%3,839
75%5,413
100%6,994

Fuel inlet pressure: 10 to 20 in WC at the engine fuel inlet connection.

Our Service Experience#

The GTA 28E's V12 architecture means spark plug service involves 12 cylinders -- double the count of the inline-6 models in the N6 series. Schedule spark plug service intervals carefully and use OEM-specified plugs, since a misfire on any one cylinder under load is more difficult to diagnose on a 12-cylinder engine without per-cylinder monitoring via the InPower service tool. The 72-quart oil capacity requires full-capacity oil change planning: budget for proper collection equipment and confirm that your service provider brings adequate oil volume to the site for each 500-hour change.

The 1400 CCA minimum starting requirement is substantial -- both batteries must meet this CCA rating individually, and we recommend annual load-bank testing of the starting circuit under simulated cranking conditions. The fuel inlet pressure specification is 10-20 in WC, which has a lower minimum (10 in WC) compared to the 14 in WC required on the C300 -- confirm with the utility or gas supplier that dynamic pressure at the engine inlet remains within this range at full load.

Frequently Asked Questions#

What is the standby rating of the C500 N6? 500 kW (625 kVA) at 60 Hz, 0.8 power factor, per Emergency Standby Power (ESP) rating in accordance with NFPA 110. The unit is also EPA-certified for stationary non-emergency applications.

What engine does the C500 N6 use? The Cummins GTA 28E -- a 1,709 in³ (28-liter), V12, spark-ignited natural gas engine. Bore is 5.6 in (141 mm), stroke is 6.0 in (152 mm), compression ratio is 8.5:1, gross output is 770 bhp (574 kWm). Overspeed limit is 2200 rpm. The engine includes 75 kW regenerative power capability.

How much natural gas does the C500 N6 consume? At 100% standby load: 6,994 CFH. At 75%: 5,413 CFH. At 50%: 3,839 CFH. At 25%: 2,452 CFH. Fuel inlet pressure must be maintained between 10 and 20 in WC at the engine fuel inlet connection under all operating conditions.

What control system does the C500 N6 use? PowerCommand 3.3 MLD, providing isochronous governing, digital voltage regulation, AmpSentry protective relay, PCCNet communications, auto start/stop, output metering, and NFPA 110 Level 1 compliance capability. InPower service tooling connects via RS-485 for diagnostics and configuration.

What does the C500 N6 weigh and how large is it? Open set wet weight is 7,620 lbs (3,456 kg). Open set dimensions are 166 x 82 x 98 in (422 x 208 x 249 cm). With the optional Sound Level 2 enclosure, dimensions increase to 305 x 90 x 126 in.

What voltages does the C500 N6 support? Three-phase configurations at 60 Hz: 120/208V, 127/220V, 139/240V, 220/380V, 240/416V, 254/440V, 277/480V, and 347/600V. The PMG-excited HCI504D alternator (HC5 frame, Class H) supports field voltage configuration across this range.

Engineering specifications

Physical

Length
166 in
Width
82 in
Height
98 in

Documents & downloads

Spec sheets & manuals

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Estimate runtime for the Cummins C500 N6

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Fuel demand at 75% load

5,250,000 BTU/hr5250.0 cf/min @ 1,000 BTU/cf

On utility natural gas the runtime is generally unlimited provided the supply line and meter can deliver this BTU/hr at the engine's required inlet pressure (typically 5–14" WC residential, up to 5 psi commercial). Confirm against the OEM's published fuel-pressure spec.

Service intervals

Manufacturer-recommended intervals for the Cummins C500 N6 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 500 hours
Spark plugs
Every 1000 hours
Major overhaul
30,000 hours

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Spark plugs (12 cylinders)Rough running, cylinder misfire, elevated emissions under loadminor
Air-fuel mixer / fuel regulatorSpeed instability, lean or rich condition, poor transient load acceptancemoderate
24V battery system (two 8D batteries)Fail-to-start, slow crank, 1400 CCA minimum not met in cold conditionsminor
Lube oil system (72 qt capacity)Oil pressure warning, elevated sump temperature during extended peak-load operationmoderate

Frequently Asked Questions

What engine does the Cummins C500 N6 use?
The C500 N6 uses the Cummins GTA 28E — a 1,709 in³ (28-liter), V12, spark-ignited natural gas engine. Bore is 5.6 in (141 mm), stroke is 6.0 in (152 mm), compression ratio is 8.5:1. Gross output is 770 bhp (574 kWm) at 1800 rpm. Overspeed limit is 2200 rpm. The engine includes 75 kW regenerative power capability.
What are the standby and prime ratings of the C500 N6?
Standby rating is 500 kW (625 kVA) at 60 Hz, 0.8 power factor, per Emergency Standby Power (ESP) rating in accordance with NFPA 110. The unit is also EPA-certified for stationary non-emergency applications.
What are the service intervals for the C500 N6?
Oil and filter changes are due at 500 hours or 12 months, whichever comes first. Air filter replacement at 500-hour intervals. Spark plug replacement for all 12 cylinders is recommended at 1,000-hour intervals — plan for double the plug count vs inline-6 models. Major overhaul interval is 30,000 hours.
What are the advantages of natural gas at 500 kW?
At 500 kW, diesel storage requirements become significant — a 24-hour standby system may require 3,000+ gallons of diesel with associated secondary containment, SPCC planning, and fire code setbacks. The C500 N6 eliminates all of this. For California data centers and hospitals on utility gas mains, natural gas at 500 kW is operationally simpler and often preferred by facilities managers.
Is the C500 N6 CARB compliant for California?
The C500 N6 is EPA certified for stationary emergency and non-emergency use under 40 CFR 60. For Bay Area installations the BAAQMD requires an Authority to Construct permit for new generator installations in this power class. The non-emergency EPA certification provides operational flexibility. Consult your air district for current ATCM requirements and operating hour limits.
Can PowerGen service the C500 N6 in Northern California?
Yes. PowerGen provides authorized Cummins service for large natural gas generators including V12 GTA 28E-powered units across the San Francisco Bay Area and Northern California. A 500 kW natural gas annual service includes 72-quart oil change, 12-cylinder spark plug replacement, fuel inlet pressure verification, and load bank test. Contact us to schedule service or discuss a preventive maintenance contract.

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