Cummins · Cummins D6 Commercial Diesel

Cummins C100 D6

100 kW standby / 90 kW prime · Diesel · Liquid-cooled

100 kW EPA Tier 3 diesel standby generator with QSB5-G13 engine and PowerCommand 2.3 control. Sound-attenuated aluminum enclosure, UL 2200 listed, NFPA 110 Level 1 capable.

Cummins Cummins C100 D6 generator — specifications and details
Standby power
100 kW / 90 kW prime
Voltage options
120/240V, 120/208V, 277/480V, 347/600V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Cummins QSB5-G13 · 4.5L
EPA / Emissions
Tier 3

Overview#

The Cummins C100 D6 (model designation C100D6C) is a 100 kW standby diesel generator set built on the QSB5-G13 engine — a 4.5-liter, 4-cylinder turbocharged and charge-air-cooled industrial diesel running at 1800 rpm. Rated at 125 kVA standby and 113 kVA prime at 60 Hz, the C100D6C is the upper end of the QSB5 platform, sharing the same block, bore, and stroke as the C80D6C but rated for higher output.

Standard equipment includes the PowerCommand 2.3 control with AmpSentry protective relay, a high-ambient radiator capable of 50°C (122°F) ambient operation, and an aluminum sound-attenuated enclosure rated to withstand 180 mph wind loads per ASCE 7-10. The unit is UL 2200 listed, CSA certified, and IBC 2012 seismic certified. EPA Tier 3 emissions compliance applies to stationary emergency standby operation.

The C100D6C is available as a preconfigured generator set with or without a 260-gallon dual-wall sub-base fuel tank. It accepts full rated load in a single step per NFPA 110 for Level 1 systems.

Technical Specifications#

Power Ratings (60 Hz, 1800 rpm)

RatingkWkVA
Standby (ESP)100125
Prime (PRP)90113

Engine — Cummins QSB5-G13

ParameterValue
Displacement4.5 L (272 in³)
ConfigurationCast iron, inline 4-cylinder
Bore x Stroke107 mm x 124 mm
AspirationTurbocharged and charge air cooled
Rated speed1800 rpm
EmissionsEPA Tier 3
Starting voltage2x 12V in parallel, negative ground
Battery capacity2x 850 amps per battery at 0°C (32°F)
Battery charging alternator100 amps
Lube oil filterSpin-on with relief valve

Fuel Consumption (60 Hz standby rating)

LoadConsumption
50% load4.80 gph
100% load8.90 gph

Physical (Sound Level 1 enclosure)

DimensionValue
Length3016 mm (119 in)
Width1016 mm (40 in)
Height1473 mm (58 in)
Wet weight1237 kg (2729 lbs)

Control System — PowerCommand 2.3

PowerCommand 2.3 provides integrated voltage regulation, AmpSentry protective relay, PCCNet RS485 network interface, and a 320x240 graphic display. AmpSentry functions cover overcurrent warning and shutdown, over/under voltage, over/under frequency, field overload, reverse kW and VAR shutdown, and short circuit protection. Three-phase line-to-line digital voltage regulation with configurable torque matching is standard. InPower PC-based service tool supports detailed diagnostics and fault simulation.

Alternator

ParameterValue
DesignBrushless, 4-pole, drip-proof, revolving field
Stator winding2/3 pitch
RotorDirect coupled, flexible disc
InsulationClass H per NEMA MG1-1.65
Temperature rise120°C standby
THD voltage< 5% no load to full linear load
ExcitationTorque match (shunt); PMG optional

Our Service Experience#

The C100D6C runs the same QSB5-G13 block as the C80D6C — a compact and well-supported 4-cylinder unit. At 100 kW the engine is working harder relative to its displacement, so we pay close attention to intake temperatures and charge air cooler condition on these units. Any signs of coolant contamination in the intake manifold are an immediate shutdown event. The PowerCommand 2.3 control's AmpSentry relay is well-suited for motor-starting loads typical in commercial buildings, but the trip curves should be confirmed against the actual connected load profile during commissioning. We also check alternator brushes and PMG exciter condition at annual service intervals on units that see frequent exercise cycles.

Frequently Asked Questions#

What is the difference between the C100 D6 and C100D6C? "C100 D6" is the commercial model family designation; "C100D6C" is the full Cummins model number. The "C" suffix indicates the QSB5 engine variant used in this configuration, as distinct from the C125D6C (also QSB5) or C125D6D (which uses the larger QSB7 engine).

What fuel tank size is available on the C100D6C? The preconfigured C100D6C is available with a 260-gallon dual-wall sub-base fuel tank (model A063P977) or without a tank (model A063P987) for integration with larger fuel infrastructure.

What control system does the C100 D6 use? Standard control is PowerCommand 2.3, which includes AmpSentry protective relay, PCCNet RS485 interface, 3-phase digital voltage regulation, and compatibility with the InPower diagnostic software tool. An upgrade to PowerCommand 2.3 with additional I/O is available.

Does the C100D6C qualify for NFPA 110 Level 1 standby power? Yes. The C100D6C bears the Cummins Prototype Test Support (PTS) mark, confirming it meets the prototype test requirements of NFPA 110 for Level 1 emergency power supply systems.

What is the operating temperature range? The C100D6C is designed to operate in ambient temperatures from -40°C to +50°C (-40°F to +122°F). Coolant heaters for cold weather starting below 4°C (40°F) and extreme cold below -18°C (0°F) are available as factory options.#

FAQ#

What is the standby rating of the Cummins C100 D6?#

The Cummins C100 D6 (model C100D6C) is rated at 100 kW standby / 125 kVA at 0.8 power factor, 60 Hz, 1800 rpm. Prime rating is 90 kW / 113 kVA.

What engine does the Cummins C100 D6 use?#

The C100 D6 uses the Cummins QSB5-G13 — a 4.5-liter, inline-4-cylinder, turbocharged and charge-air-cooled diesel engine rated at 1800 rpm. It is EPA Tier 3 certified for stationary emergency standby applications. The QSB5-G13 is the same engine block used in the C80D6C, tuned for higher output at 100 kW.

What are the service intervals for the Cummins C100 D6?#

Oil and filter changes are due at 500 hours or 12 months, whichever comes first. Air filter and fuel filter replacement are scheduled at 500-hour intervals. Coolant flush is recommended at 4,000 hours. Major overhaul interval is 20,000 hours under standard standby duty conditions.

Is the Cummins C100 D6 EPA compliant?#

Yes. The C100D6C is EPA Tier 3 certified for stationary emergency standby applications under 40 CFR Part 60. This certification is appropriate for commercial standby installations throughout the United States.

Can the Cummins C100 D6 be paralleled?#

Yes. The PowerCommand 2.3 control system on the C100D6C supports paralleling with the phase-lock loop synchronizer and isochronous load sharing option. The PCCNet RS485 interface is standard. Contact a Cummins distributor for multi-unit paralleling configurations.

What fuel type does the Cummins C100 D6 use?#

The C100 D6 runs on diesel fuel. Ultra-low sulphur diesel (ULSD) is compatible. The QSB5-G13 supports biodiesel blends up to B20 per Cummins biodiesel approval guidelines.

What is the warranty on the Cummins C100 D6?#

Standard Cummins warranty is 2 years or 2,000 hours for standby applications. Extended warranty options are available through Cummins authorized dealers.

Engineering specifications

Physical

Length
119 in
Width
40 in
Height
58 in
Dry weight
2,500 lb

Fuel system & runtime

Fuel use @ full load
8.9 GPH
Fuel use @ 50% load
4.8 GPH

Documents & downloads

Spec sheets & manuals

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Estimate runtime for the Cummins C100 D6

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Estimated runtime

29.1 hours(1.2 days)

Fuel consumption ≈ 6.87 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Cummins C100 D6 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 500 hours
Fuel filter
Every 500 hours
Major overhaul
20,000 hours

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
QSB5 charge air coolerCoolant in intake, white smoke at startup, loss of powersevere
PowerCommand 2.3 battery monitoringWeak battery warning, slow crank, failed 10-second startmoderate
Spin-on lube oil filter sealOil seepage at filter base, low oil pressure warningminor
AmpSentry protective relay calibrationNuisance overcurrent trips during motor-starting eventsmoderate

Frequently Asked Questions

What engine does the Cummins C100 D6 use?
The C100 D6 (model C100D6C) uses the Cummins QSB5-G13 — a 4.5-liter, inline-4-cylinder, turbocharged and charge-air-cooled diesel rated at 1800 rpm. EPA Tier 3 certified. It is the same engine block used in the C80D6C, tuned for higher output at 100 kW.
What are the standby and prime ratings of the C100 D6?
Standby rating is 100 kW (125 kVA) at 60 Hz, 0.8 power factor. Prime rating is 90 kW (113 kVA). Both at 1800 rpm, 60 Hz.
What are the service intervals for the C100 D6?
Oil and filter changes are due at 500 hours or 12 months, whichever comes first. Air filter and fuel filter replacement at 500-hour intervals. Coolant flush at 4,000 hours. Major overhaul interval is 20,000 hours under standard standby duty conditions.
How does the C100 D6 compare to the C80 D6?
The C100D6C and C80D6C share the same QSB5-G13 engine block and identical physical enclosure. The C100 D6 achieves higher output (100 kW vs 80 kW standby) through ECM calibration. The C100 D6 consumes more fuel at standby load (8.90 gph vs 7.30 gph for the C80). If your peak load is under 80 kW, the C80D6C provides a more conservative and fuel-efficient option.
Is the C100 D6 NFPA 110 Level 1 compliant?
Yes. The C100D6C bears the Cummins Prototype Test Support (PTS) mark confirming it meets the prototype test requirements of NFPA 110 for Level 1 emergency power supply systems. It accepts full rated load in a single step.
Can PowerGen service the C100 D6 in Northern California?
Yes. PowerGen serves the San Francisco Bay Area, Silicon Valley, and broader Northern California with authorized Cummins service. We carry QSB5 parts, InPower diagnostic tooling, and provide annual maintenance, load bank testing, and emergency response for C100 D6 installations.

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