Caterpillar · Cat DG Series (Gas)

Cat DG200

200 kW standby / 157 kW prime · Natural Gas / LPG · Liquid-cooled

200 kW natural gas generator with 10.3L V8 engine. Emergency standby, demand response, and prime power for commercial and industrial applications.

Caterpillar Cat DG200 generator — specifications and details
Standby power
200 kW / 157 kW prime
Voltage options
208/120V, 240/120V, 240/139V, 277/480V, 346/600V
Frequency / Phase
60 Hz · 3-phase
Engine
Caterpillar 10.3L V8 TCAC · 10.3L
Commercialdemand-responseprime-powerlight-industrial
Configure & QuoteDownload spec sheet

Overview#

The Cat DG200 is a 200 kW natural gas generator set designed for emergency standby, demand response, and prime power applications. Built on a 10.3-liter V8 turbocharged-aftercooled engine with electronic spark ignition, the DG200 is EPA certified for both emergency and non-emergency stationary applications -- making it suitable for demand response programs and peak shaving in addition to backup power.

The DG200 also accepts propane vapor fuel, though at reduced power ratings (144 kW standby / 117 kW prime). This dual-fuel capability provides fuel flexibility for sites without natural gas service.

Power ratings#

The DG200 offers three operating modes on natural gas at 60 Hz:

  • Emergency Standby: 200 ekW -- up to 200 hours/year, average load 70%
  • Demand Response: 200 ekW -- up to 500 hours/year, average load 70%
  • Prime Power: 157 ekW -- unlimited hours, average load 70%

Engine and alternator#

The 10.3L V8 uses electronic fuel regulation with spark ignition and an electronic governor rated for G2 Class transient performance per ISO 8528-5. The compression ratio of 9.6:1 is conservative for a gas engine, providing detonation margin on variable gas quality.

The M2736L4 alternator frame is available in five voltage configurations (208/120V through 600/346V), all with 105C temperature rise. PMG excitation is standard on low-voltage variants; the 600V configuration uses AREP excitation.

Physical specifications#

At 117.5 inches long, 63 inches wide, and 72 inches high, the DG200 fits in most standard mechanical rooms designed for 200 kW class generators. Dry weight of 3924 lb (1780 kg) allows standard concrete pad installations without special structural reinforcement.

Our service experience#

The DG200 is a straightforward gas generator to maintain. The electronic spark ignition system is the primary service item -- spark plugs require regular inspection and replacement. Natural gas fuel quality is critical: ensure gas supply meets minimum pressure requirements at the rail connector and maintain clean fuel filters. The EPA non-emergency certification opens this unit to demand response revenue opportunities that diesel generators cannot access.

Engineering specifications

Physical

Length
117.5 in
Width
63 in
Height
72 in
Dry weight
3,924 lb

Documents & downloads

Spec sheets & manuals

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Configure your Cat DG200

Lock the enclosure, fuel system, transfer switch, and add-ons — we'll confirm pricing, availability, and lead time within one business day. Prefer a free-form quote? That option is still here.

Estimate runtime for the Cat DG200

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Fuel demand at 75% load

2,100,000 BTU/hr2100.0 cf/min @ 1,000 BTU/cf

On utility natural gas the runtime is generally unlimited provided the supply line and meter can deliver this BTU/hr at the engine's required inlet pressure (typically 5–14" WC residential, up to 5 psi commercial). Confirm against the OEM's published fuel-pressure spec.

Service intervals

Manufacturer-recommended intervals for the Cat DG200 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 1000 hours
Major overhaul
30,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Spark plugsMisfiring, rough running, hard starting2,000+minor
Fuel regulatorRich/lean hunting, unstable speed10,000+moderate
Ignition coilsIntermittent misfires, single-cylinder dropout15,000+moderate
Battery banks (12V)Slow crank, failed 10-second start8,760+minor

Frequently Asked Questions

What are the power ratings of the Cat DG200?
200 ekW emergency standby and demand response on natural gas (144 ekW on propane). Prime power is 157 ekW on natural gas (117 ekW on propane). All ratings at 60 Hz, 3-phase.
Can the DG200 run on propane?
Yes. The DG200 is dual-fuel capable with natural gas and propane vapor. On propane, standby output is 144 ekW and prime is 117 ekW -- roughly 72% and 75% of the natural gas ratings respectively.
What alternator does the DG200 use?
The M2736L4 frame alternator with PMG (Permanent Magnet Generator) excitation on most voltage configurations, and AREP excitation on the 600V variant. Temperature rise is 105C at 40C ambient.
What are the DG200 dimensions?
2985 mm (117.5 in) long, 1600 mm (63 in) wide, 1820 mm (72 in) high. Dry weight is 1780 kg (3924 lb).

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