Generac · SG Series (Industrial Gaseous)

Generac SG100

100 kW standby / 90 kW prime · Natural Gas / LPG · Liquid-cooled

100 kW industrial gaseous standby generator. Generac's commercial natural gas/LP platform competing with Kohler KG100 and Cummins C100 N6.

Generac Generac SG100 generator — specifications and details
Standby power
100 kW / 90 kW prime
Voltage options
120/240V, 120/208V, 277/480V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Generac Generac 9.0L industrial SI · 9L
EPA / Emissions
EPA Stationary Spark Ignition

Overview#

The Generac SG100 is a 100-kilowatt industrial natural gas/propane standby generator — Generac's entry into the commercial gaseous segment that competes directly with the Kohler KG100 and Cummins C100 N6. While Generac dominates residential backup, their industrial gaseous line (SG series) targets the same commercial facilities as Kohler's KG line.

Generac's market position#

Generac is the largest home standby generator manufacturer in North America. Their industrial division leverages this scale:

  • Proprietary engine: Generac industrial platform designed for gaseous generator duty
  • Broad dealer network: more residential dealers than anyone, though industrial dealer density varies by region
  • Price position: typically 10-20% below Kohler at equivalent capacity
  • Mobile Link: remote monitoring included (vs Kohler's OnCue which requires add-on hardware)

Competitive landscape at 100 kW gaseous#

Generac SG100Kohler KG100Cummins C100 N6
EngineGenerac 9.0L V8 NAKohler 9.3L I-6 TurboQSJ8.9G I-6 Turbo
ApproachLarge NA displacementTurbocharged compactTurbocharged compact
ControllerPower Zone Pro (proprietary)APM402 (proprietary)PowerCommand 2.3
Remote monitoringMobile Link (included)OnCue (add-on)PowerCommand Network
Price positionLowestMiddleHighest
Dealer density (NorCal)High (residential), moderate (industrial)HighHighest

Our service experience#

We encounter Generac SG-series units primarily at facilities that prioritized capital cost. The Generac industrial engine is reliable but parts are Generac-specific — unlike DSE-based platforms where third-party technicians can service the controls, the Generac Power Zone Pro requires Generac dealer tools for deep diagnostics. Service interval patterns are similar to Kohler KG: ignition system is the primary recurring maintenance item.

Engineering specifications

Physical

Length
112 in
Width
41 in
Height
62 in
Wet weight
3,900 lb

Documents & downloads

Spec sheets & manuals

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Configure your Generac SG100

Lock the enclosure, fuel system, transfer switch, and add-ons — we'll confirm pricing, availability, and lead time within one business day. Prefer a free-form quote? That option is still here.

Estimate runtime for the Generac SG100

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Fuel demand at 75% load

1,050,000 BTU/hr1050.0 cf/min @ 1,000 BTU/cf

On utility natural gas the runtime is generally unlimited provided the supply line and meter can deliver this BTU/hr at the engine's required inlet pressure (typically 5–14" WC residential, up to 5 psi commercial). Confirm against the OEM's published fuel-pressure spec.

Service intervals

Manufacturer-recommended intervals for the Generac SG100 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 250 hours or 12 months
Spark plugs
Every 1500 hours
Major overhaul
15,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Spark plugs / ignitionMisfire under load, hard starting1,500+minor
BatteryFailed to start during outage8,760+minor
Coolant systemOvertemp, coolant loss6,000+minor

Frequently Asked Questions

How does the Generac SG100 compare to Kohler KG100?
Both are 100 kW gaseous standby at 1800 RPM. Generac uses their proprietary Generac industrial engine platform; Kohler uses their own turbocharged inline-6. Generac is typically priced 10-20% lower than Kohler. The Kohler KG100 has a turbo advantage (better power density); the SG100 uses a larger displacement NA engine for potentially longer service life.
Does Generac make their own engines?
Yes — unlike Kohler (which uses third-party engines on some platforms) and Gillette (which uses PSI), Generac designs and manufactures the Generac industrial engine platform in-house for their industrial gaseous generators.
What controller does the SG100 use?
Generac's proprietary Power Zone Pro controller with digital metering, Modbus communication, and remote monitoring via Generac's Mobile Link platform.

Compatible equipment

More in the SG Series (Industrial Gaseous)

Generac's complete natural gas and LP standby line — 35 to 1000 kW on Generac-built engines across 23 models.

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